本機器是我公司近年來研發(fā)的新一代全自動夾膠玻璃切割設備。具有操作簡單，適應性高，切割精度高等特點。
This machine was research and development in our company. IT`s easy to use ,highly adaptab.
一：機器結構(Structure of machine)
機器框架采用國標方管、槽鋼、方管焊接而成。重要部位退火處理后大型龍門銑加工。穩(wěn)定性能高，強度大。采用兩段式結構組合而成。第一段為人工輔助上料及傳輸部分，配有自動定位系統(tǒng)及靠柵定位系統(tǒng)。第二段包含上下對刀切割系統(tǒng)、切膜系統(tǒng)、加熱系統(tǒng)、輔助下料系統(tǒng)。
Frame was made with international square steel tube and box iron by welding.The key position had been annealing treatment and gantry milling. So the frame has high stability and strength.
Two-part construction to assemble the machine. The first part is the artificial auxiliary feeding and transmission part, equipped with automated positioning system. The second paragraph contains the upper and lower knife cutting system, the cutting film system, the heating system, and the auxiliary discharge system.
二：機器參數(shù)(Machine Parameters)
1. 機器安裝尺寸：6735*5640*1412mm（預估）
機器包裝尺寸：11700*2260*1500mm（40尺標柜）
重量：4500KG（毛重）
2.加工范圍：最大3700*2500mm；最小400*400mm
3. 切割厚道范圍：3+X+3mm---8+X+8mm
4. 切割速度：1—2刀/分鐘
5.加熱溫度和時間：人為設定
6. 龍門刀頭移動速度：0---80米/分鐘。
7.刀頭下壓壓力及掰片壓力：氣動比例閥控制
1.Size of machine:6735*5640*1412mm
2.Weight:about 4500KG
3.Processing range of glass size:400*400mm --- 3700*2500mm
4.Processing range of glass thickness:3+X+3mm---8+X+8mm
5.Cutting speed: cutting twice in one minute
6.Temperature and time of heating: Adjust by operater
7.Pressure of pushing and breaking: Adjust by operater
三 ：機器配置(Machine configuration)（可指定配置）
1. 伺服電機：臺灣臺達
2. 驅(qū)動器：臺灣臺達
3. PLC及觸摸屏：臺灣臺達
4. 電器原件：正泰
5.程序：自行設計
6. 加熱棒：國產(chǎn)
7.同步帶、同步輪：國產(chǎn)
8. 氣缸及刀體：國產(chǎn)
9. 刀輪：進口
10.風機：國產(chǎn)
11.傳動軸：國產(chǎn)
12.臺面：復合板
13.毛氈：工業(yè)毛氈
14.比例閥：日本SMC
15. 整機框架：方管自焊接
16. 鈑金罩殼：噴塑/噴漆
1.Motor:Delta SERVO MOTOR
2.Drive: Delta
3.Plc and touch screen: Delta
4.Electrical elements: CHINT
5.Program: Self-Design
6.Heatting tube: China
7.Timing belts and wheels: China
8.Air cylinder and knife: Self-Design
9. Knife wheels: imported from Japan
10.Draught fan: China
11.Transmission shaft: China
12.Felt:imported
13.Proportional control valve: SMC from Japan
四：動作流程描述(Technical process)
人機界面HMI設定待切割玻璃寬度、長度、下刀壓力等系統(tǒng)參數(shù)——機械上片將玻璃放置到切割臺面的同步傳輸帶區(qū)域——玻璃根據(jù)輸入的切割尺寸自動傳輸定位（此處配有機械拉邊定位）——刀頭位于零點一一氣動下刀、上下刀輪對切（此處可選配自動注油系統(tǒng)）——切割完畢抬刀——上壓輪啟動壓片，下表面玻璃掰開——下壓輪向上頂起玻璃，上表面玻璃掰開——加熱棒啟動加熱一一真空吸盤吸附切線兩側玻璃，將切縫拉開一一切膜刀啟動切膜一一切割動作完成，工件整體傳輸?shù)较露吻芯€位置（此處如需調(diào)節(jié)切割方向，需手工完成動作）一一整體切割動作完畢一一配合氣浮組件人工將加工后的玻璃移動至下片翻轉(zhuǎn)托架。
Man-machine interface HMI setting system parameters such as glass width, length, under knife pressure, etc.一一mechanical placement of glass into the synchronous belt area of the cutting table一一Automatic transmission and positioning of glass according to the cut size of input（There's a location system）一一Knife head at zero一一Pneumatic lower knife, upper and lower knife wheel cut（There's an automatic injection system）一一Cut and lift一一The upper press starts the press, and the lower surface glass breaks open一一Under the top rod up the glass, the upper surface of the glass break open一一Heat bar, start heating一一The vacuum suction cup absorbs the glass on both sides of the tangent line and pulls the cutting seam apart一一Cutting film（PVB or EVA）一一The cutting action is complete and the entire artifact is transferred to the next segment tangent position（If you need to turn around and cut, you need to do it manually）一一Whole cutting is complete.一一Manually move the processed glass to the lower slide flip bracket with the air float assembly.
五：機器優(yōu)勢(advantage)
1. 整機配有自動定位機構，可在人機界面人工設定需要加工的長寬尺寸，彌補了之前幾代的人工定位造成的不準確和生產(chǎn)效率低下的缺點。
2.采用全伺服控制，性能穩(wěn)定，精度確保，效率翻倍。
1. Can automatically set the cutting length width, labor saving.
2. Compare the previous ones,faster, more accurate.
